Gantry-type Cap Beam Frame Welding Robot

1

Torch Lifting Stroke (mm)

≥150

2

Welding Method

CO₂ Shielded Welding

3

Effective Welding Range (Span 6m, Length 18m)

Effective Welding Width: 5000mm
Effective Welding Length: 16000mm

4

Intersection Point Deviation

0.5 mm

Standards Compliance

A) Equipment Positioning Accuracy & Repeat Accuracy: Complies with JB/T5102-1999
B) Welding Dimension Accuracy & Quality: Complies with JB/ZQ3680

5

Straightness

0.3 mm

6

Diagonal Deviation

0.5 mm

7

Repeat Positioning Accuracy

0.5 mm

8

Full Equipment Travel Speed

0-12000 mm/min

9

Welding Speed

0-6000 mm/min

CPU Card

• F2600: EVOC-1813 Industrial Motherboard, 1.66G Processor
• F5000: Intel 1.0G Industrial Board, Low-power Design

Display

17" High-brightness LCD Monitor (All-in-one)

Memory

Onboard 1.0G RAM (Expandable)

Storage

• F3000: 250G HDD (Expandable)
• F5000: 4.0G DOM Electronic Drive (Expandable)

External Interfaces

USB 2.0, RS232, PS/2 Keyboard/Mouse, 10/100Mbps Ethernet

Keyboard

PCB Membrane Keyboard with Omron Buttons

Chassis

Full Metal Shielded Structure (EMI/Interference/ESD Protection)

1

Equipment Floor Space

Length = Equipment Length + 1 meter
Width = Equipment Width + 1.5 meters

2

Exclusions from Supply Scope
(To be provided by customer if required)

1. Foundation for guide rail installation (to be made by user per manufacturer's foundation drawing)
2. Dry dust removal welding platform (to be made by user per manufacturer's foundation drawing)
3. Longitudinal cable carrier support (to be made by user per manufacturer's foundation drawing)
4. Primary power supply and connections (to be provided by user per manufacturer's requirements)
5. Primary gas supply (to be provided by user per manufacturer's requirements)

3

Power Supply Capacity

Not less than: kVA

4

Power Supply Requirements

CNC System & Electrical Cabinet:
• Voltage: AC220V Single-phase ±10%
• Frequency: 50Hz
• Power: kW

Main Power Supply:
• Voltage: AC380V Three-phase ±10%
• Frequency: 50Hz
• Power: Dependent on specific power requirements

Additional Requirements:
1. Three-phase voltage stability: < ±5%
2. Three-phase power imbalance: < 2.5%
3. Use voltage stabilizer if above requirements cannot be met
4. No voltage spikes or sudden power outages allowed (may damage equipment, CNC system, and plasma power supply)
5. Proper grounding required (grounding resistance < 10 ohms)
6. Strongly recommend separate grounding for each power supply. Manufacturer not responsible for faults or damages caused by improper grounding.

5

Gas Supply Requirements

• Supply capacity: 0.9 m³/min
• Supply pressure: Oxygen 12 kgf/cm², 1 kgf/cm²
• Dew point temperature: ≤ 5°C
• Oil content: ≤ 0.003 ppm
• Solid particles: ≤ 0.01 micron
• Recommended: Oil-free air compressor, refrigerated dryer, and precision filter system (system must not contain rusty components); add air receiver if possible

6

Welding Rebar Requirements

Smooth, flat, uniformly rolled, meeting ISO or domestic Baosteel standards

7

Foundation Requirements

Seismic Grade 6. If large vibration sources nearby, recommend building vibration isolation trench during foundation construction

8

Installation Site & Environment

• Temperature: -10°C to 50°C
• Humidity: <90% (non-condensing)
• Space: Adequate to accommodate equipment p