Asphalt Pavement Hot Recycling Repair Vehicle
Your Professional Asphalt Pavement Hot Recycling Repair Vehicle Supplier!
Shandong Zhongjue Heavy Industry Co., Ltd., established in 2015, originated from the predecessor Hengyuan Group. The company first founded Jining Luzhong Machinery Equipment Co., Ltd. in 2015, followed by the establishment of Shandong Zhongjue Heavy Industry Co., Ltd. in 2019 and Shanyi Heavy Industry Co., Ltd. in 2022. Dedicated to the fields of agricultural machinery and small to medium-sized construction machinery, the company operates with advanced production facilities and modern manufacturing processes. Our product portfolio includes fully hydraulic wheel excavators, small and medium-sized tracked excavators, CNC steel processing equipment, dredging and demolition robots, as well as customized modification solutions for special excavator applications.
Why Choose Us
Certifications & Qualifications
We have obtained ISO 9001 Quality Management System Certification and ISO 14001 Environmental Management System Certification, as well as EU CE certification, demonstrating our ability to manage quality and the environment in accordance with international standards.
Advanced Equipment
We are equipped with a complete modern production equipment system covering key manufacturing processes such as precision cutting, forming, welding, machining, assembly, testing, and painting, ensuring comprehensive product manufacturing precision and process stability.
Sales Market
Our domestic business continues to grow steadily, and our overseas markets have successfully expanded to Europe, the Americas, Southeast Asia, Africa, and other parts of Asia; initially establishing a broad global sales and service network.
High-Quality Service
We provide customized solutions and assist customers in extending equipment lifespan through a rapid response mechanism. Services include regular maintenance, comprehensive spare parts supply, technical training, value-added services, warranty service，and an efficient complaint handling mechanism.
Specification
|
Mixing Chamber Capacity |
650 kg |
|
Single Feeding Capacity |
260 kg |
|
Recycling Capacity |
3–4 ton/h |
|
Heating Method |
Indirect Cyclic Heating / Manual & Automatic Temperature Control |
|
Asphalt Tank Capacity |
800 L |
|
Heating Time |
2–3 h/L |
|
Total Vehicle Weight |
4200 kg |
|
Overall Dimensions |
5834 × 2062 × 2860 mm |
|
Fuel Consumption |
4–6 L/ton |
Advantages of Asphalt Pavement Hot Recycling Repair Vehicle
Efficient On-Site Recycling
One of the most significant advantages of asphalt pavement hot recycling repair vehicle is their ability to perform on-site recycling. These vehicles are equipped with advanced technology that allows them to heat and recycle existing asphalt directly on the damaged road surface. This process eliminates the need for transporting old asphalt to a recycling plant, reducing both time and fuel consumption.
Environmental Sustainability
The environmental benefits of using hot recycling repair vehicles are substantial. By recycling existing asphalt, these vehicles reduce the need for new raw materials, conserving natural resources such as bitumen and aggregate. Moreover, the process generates less waste, as the old asphalt is reused rather than disposed of in landfills.
Cost-Effective Road Repairs
Cost efficiency is another critical advantage of asphalt pavement hot recycling repair vehicles. Traditional road repair methods can be expensive due to the high costs associated with new materials and transportation. In contrast, hot recycling vehicles significantly reduce these costs by reusing existing materials.
Improved Pavement Quality
Hot recycling repair vehicles do more than just save time and money; they also enhance the quality of the repaired pavement. The process of heating and mixing the recycled asphalt on-site allows for better control over the material properties, leading to a more uniform and durable surface.
Versatility and Adaptability
Asphalt pavement hot recycling repair vehicles are highly versatile and can be used for a wide range of road maintenance tasks. Whether it's patching potholes, repairing cracks, or resurfacing entire sections of pavement, these vehicles can handle various repair needs.
Our Best-Selling Asphalt Pavement Hot Recycling Repair Vehicle
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Asphalt Hot Recycling Repair Vehicle
The asphalt hot recycling road maintenance vehicle is specialized equipment designed for on-site repair of road potholes. Equipped with a 650 kg capacity hot recycling mixing chamber and an 800 L asphalt tank, it enables the recycling of old asphalt material and on-site mixing of new material, combining environmental sustainability with operational efficiency.
Asphalt Repair Truck
The Asphalt Repair Truck enables on-site production of new asphalt mixture and achieves 100% hot recycling of cold asphalt pavement materials, old materials, and milled planings. It also performs hot asphalt spraying, crack tracking and sealing, and emulsified asphalt spraying. Additionally, the Asphalt Repair Truck provides electrical and hydraulic power for auxiliary equipment.
Asphalt Patch Truck
The asphalt patch truck is suitable for maintenance operations in multiple scenarios and pavement types; this asphalt patch truck offers high repair strength, low cost, quick and flexible operation, safety, high efficiency, and 24-hour operation capability; the asphalt patch truck is widely used in highways, municipal roads, national/provincial trunk roads, rural roads, and industrial areas.
Asphalt Pavement Hot Recycling Repair Vehicle Components
The frame of the asphalt hotbox reclaimer provides the structural backbone. It is typically made of high-strength steel to support the weight of the various components and to withstand the stresses during transportation and operation.
Burner Unit: A crucial component is the burner that provides the heat source. It's usually powered by diesel or other fuels and is designed to generate a high-temperature flame.
Heated Chamber: This is the area where the old asphalt is stored and heated. The chamber is insulated to minimize heat loss and maintain a consistent temperature.
Auger or Conveyor: Inside the recycling unit, there's an auger or conveyor system. The auger rotates to stir and move the heated old asphalt.
Mixing Mechanism: Some trucks have a mixing mechanism that allows for the addition of new asphalt binder or other additives to the recycled asphalt.
Storage Tank: The asphalt pavement hot recycling repair vehicle has a storage tank for the recycled asphalt. The tank's capacity varies depending on the size of the truck, but it's designed to hold enough material to complete a reasonable amount of repair work.
Dispensing Nozzle and Hose: The dispensing system consists of a nozzle and a flexible hose. The nozzle is designed to control the flow rate and the pattern of the dispensed asphalt.
Tamping or Rolling Device: After the recycled asphalt is laid, a tamping or rolling device is used to compact it. Some trucks have a small, self-contained roller attached to the rear.
Pothole Repair
Potholes are a common issue in many regions, especially after harsh winters. Asphalt pavement hot recycling repair vehicles allow crews to quickly fill potholes with recycled asphalt, restoring road smoothness and safety.
Resurfacing Damaged Roads
When large sections of asphalt become worn or cracked, resurfacing is necessary. Asphalt pavement hot recycling repair vehicles enable on-site milling and recycling of the existing surface, followed by immediate laying of new asphalt.
Road Extension & Widening
Expanding existing roads often requires blending new asphalt with old. Asphalt pavement hot recycling repair vehicles facilitate seamless integration by recycling and overlaying existing pavement. This approach is especially useful in urban areas where space is limited.
Emergency Repairs Post-Disaster
Natural disasters like floods or earthquakes can damage roads severely. Asphalt pavement hot recycling repair vehicles provide rapid response capabilities, enabling emergency repairs that restore access quickly.
Long-Term Maintenance Programs
Asphalt pavement hot recycling repair vehicles support preventive maintenance by allowing scheduled resurfacing and crack sealing. Utilities and transportation agencies use these vehicles to maintain high-traffic corridors, reducing the need for full reconstruction.
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